Question
Download Solution PDFThe setting up time and the operating time of the components machined in machining centres are considerably saved by using:
Answer (Detailed Solution Below)
Detailed Solution
Download Solution PDFExplanation:
Automatic pallet changer:
Automatic Pallet Changer (APC) is a device that can automatically change the pallet to/from the machine to the pallet stand.
- A pallet is a movable & interchangeable part of a machine tool that helps to transport raw or finished parts from the machine in order to reduce downtime for part loading/unloading.
- The setting up time and the operating time of the components machined in machining centers are considerably saved by using an automatic pallet changer so option 3 is correct.
- There are three main types of pallet changers in most CNC machine tools – manual, automated, and robotic.
Manual pallet systems:
- The operator has to physically load and unload the pallet, with the raw/finished part, to/from a docking station located & mounted on top of the machine table.
- Of the three options, this is the most laborious and least automated version. However, you can still achieve a reduction of downtime with this system.
Automated pallet systems:
- These are normally built-into the machine and operated automatically by the machine itself.
- The human intervention comes from the loading and unloading of parts at the pallet station.
Robotic pallet systems:
- These usually utilize a robot to load and unload pallets.
- The robot is often able to serve one to multiple machines however, these are fairly costly and may not be pragmatic in cost-sensitive markets.
- Over time, the state of constantly improving technology may make such systems increasingly cost-effective.
- Such systems are often sought in locations with high labor costs or insufficient skilled manpower.
- Difficulties for such systems may arise whenever customized and very specific manufacturing needs are required.
Additional Information
Automatic Tool Changer (ATC): Tool Magazine is a device that holds a number of tools and can automatically index to enable ATC to pick the right tool and replace the used tool.
- An automatic tool changer (ATC) is used in computerized numerical control (CNC) machine tools to improve the production and tool-carrying capacity of the machine.
- ATCs change tools rapidly, reducing non-productive time.
- They are generally used to improve the capacity of the machines to work with a number of tools.
- They are also used to change worn-out or broken tools.
- The main parts of an automatic tool changer are the base, the gripper arm, the tool holder, the support arm, and the tool magazines.
- Although the ATC increases the reliability, speed, and accuracy of a machine, it creates more challenges compared to manual tool change.
- For example, the tooling used must be easy to center, and easy for the changer to grab, and there should be a simple way to provide the tool's self-disengagement.
- Tools used in ATC are secured in tool holders specially designed for this purpose
Last updated on May 19, 2025
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