By which forging method are bolts produced?

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ALP CBT 2 Fitter Official Paper: Held on 21 Jan 2019 Shift 2
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  1. Hot-bar forging 
  2. Hammer forging 
  3. Press forging 
  4. Upset forging 

Answer (Detailed Solution Below)

Option 4 : Upset forging 
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Detailed Solution

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Explanation:

  • Forging is a process in which material is shaped by the application of localized compressive forces exerted manually or with power hammers, presses, or special forging machines.
  • The process may be carried out on materials in either hot or cold state.
  • Typical forged parts include rivets, bolts, crane hooks, connecting rods, gears, turbine shafts, hand tools, railroads, and a variety of structural components used to manufacture machinery.
  • The forged parts have good strength and toughness; they can be used reliably for highly stressed and critical applications.
  • Upset forging involves increasing the cross-section of material at the expense of its corresponding length. Examples of upset forged parts are fasteners, bolts, valves, nails, and couplings..

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Important Points

Press forging: 

  • Press forging, which is mostly used for forging of large sections of metal, uses a hydraulic press to obtain slow and squeezing action instead of a series of blows as in drop forging.
  • The continuous action of the hydraulic press helps to obtain uniform deformation throughout the entire depth of the workpiece. Therefore, the impressions obtained in press forging are cleaner.
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